El método alternativo de limpieza de mezclilla utiliza menos agua y productos químicos.
- 27 de enero de 2022
- Publicado por: Juan Manuel
- Categoría: novedades
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por Jessica Owen
El productor de productos químicos especializados Archroma y la empresa de acabados sostenibles Jeanologia han desarrollado un proceso de limpieza de denim 100 % libre de productos químicos y 90 % libre de agua.
Específicamente, las empresas han desarrollado una alternativa al tratamiento de lavado (un proceso intensivo en agua que elimina la materia colorante no fijada y otras impurezas) y el tratamiento de mercerización (un método utilizado para obtener una mezclilla más brillante, plana y de mejor color).
Jean-Pierre Inchauspe, director comercial de G2 Dynamic en Jeanologia, dice: “Esta asociación es un paso más para cambiar los procesos tradicionales, más contaminantes y que consumen agua en la industria textil, por otros nuevos que usan tecnología”.
En ambas formas tradicionales de limpiar el tejido (lavado o mercerizado), se requieren múltiples lavados con un uso intensivo de agua para restaurar el pH óptimo del tejido y eliminar los depósitos o impurezas no deseados del tejido. En este proceso, se pueden liberar sustancias nocivas como la anilina, un carcinógeno de categoría dos que es un ingrediente clave en el índigo.
Con eso en mente, Jeanologia y Archroma han combinado el uso del sistema de teñido sin anilina de Archroma llamado Pure Indigo Icon con la tecnología de acabado sin químicos de Jeanologia llamada G2 Dynamic.
El ícono Archroma Pure Indigo se basa en una innovación lanzada por la compañía en mayo de 2018 llamada Denisol Pure Indigo. La compañía dice que su sistema sin anilina proporciona el mismo rendimiento que el índigo, brinda un resultado más consistente para una calidad superior y garantiza una química controlada y segura para los trabajadores y los consumidores.
Umberto Devita, gerente de desarrollo de negocios en el Centro de Competencia para Denim y Ropa Informal de Archroma, dice: “En Archroma, nos esforzamos por desarrollar soluciones en línea con nuestros principios de ‘The Archroma Way to a Sustainable World: Safe, eficiente, mejorado, es nuestro naturaleza.'”
Agrega: “Por lo tanto, fue muy inspirador trabajar con un socio que comparte los mismos valores de desarrollar nuevos procesos eficientes para brindar todo el conocimiento a nuestros clientes para maximizar el valor, para una mezclilla que se ve tan bien como lo bueno que crea”.
Por otra parte, la tecnología G2 Dynamic de Jeanologia utiliza un tratamiento de ozono para reducir la cantidad de agua y productos químicos utilizados en el proceso de acabado. La compañía dice que la tecnología hace que la tela sea más estable y consistente y la prepara mejor para el uso de otras tecnologías como el láser.
Además de los ahorros ambientales, la compañía dice que el proceso también ahorra tiempo y costos en la fábrica y en las instalaciones de acabado de prendas.
Inchauspe dice: “[Podemos] mejorar e impulsar las etapas de producción posteriores hasta el acabado de la prenda, haciéndolas más eficientes y permitiendo a las empresas ser más competitivas, aumentar la productividad y ofrecer un producto completamente sostenible y de alta calidad”.
La solución Archroma/Jeanologia también se puede utilizar con sistemas de coloración Archroma adicionales como Indigo Reflection o Pure Undertones y con el proceso de teñido Pad-Ox de Archroma para tejidos.
Fuente: Wtin
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